Advanced Mining Dewatering Solution

Industrial Cloth Media Disc Vacuum Filter

Engineered for high-capacity iron ore concentrate dewatering and eco-friendly tailings dry stacking. Delivering superior filtrate clarity, massive filtration area in a compact footprint, and reliable closed-loop water reuse.

Vacuum Filter Sector Plate scaled
Core Technology

How Our Cloth Media Disc Filter Works

The cloth media disc vacuum filter is recognized globally as the industry standard for high-volume solid-liquid separation in metallic and non-metallic mineral processing.

Submerged vertical rotating discs covered with high-performance synthetic filter cloths.

Continuous rotary vacuum suction pulling liquid to form uniform filter cakes.

Automated discharge with built-in high-pressure spray cleaning to prevent blinding.

Working Principle mine disc filter

01

Submerged Disc Design

Vertical rotating discs covered with high-performance synthetic filter cloths are partially submerged in the slurry tank

02

Rotary Vacuum Suction

Continuous vacuum suction pulls liquid through the cloth media, forming uniform filter cakes on both sides of the sector plates.

03

Automated Discharge

Cakes are continuously dewatered, discharged via scraper or blow-back, while high-pressure sprays clean the cloth.

Why Mining Engineers Upgrade to Our Disc Filters

Overcoming traditional batch filter press bottlenecks with continuous engineering excellence.

24/7 Continuous Operation

Eliminates intermittent cycle bottlenecks of batch filter presses, providing a steady, predictable flow for your plant.

Tailings Dry Stacking

Engineered to handle high suspended solids (SS), producing stable cake for safe, eco-friendly dry stacking and compliance.

Water Recycling

Recovers up to 90% of clear filtrate back into the beneficiation circuit, drastically reducing freshwater consumption.

Anti-Blinding System

Integrated high-pressure spray washing continuously cleans filter cloths during rotation to maintain optimal filtration flux.

Technical Specifications

Standard heavy-duty model configurations designed for mineral processing plants.

型号(平方)
Model (m2)
主轴电机
Spindle Motor
真空泵电机型号功率
Vacuum Pump Motor Model and Power (KW)
搅拌电机
Agitator Motor
总功率
Total Power(KW)
5(5#)X6-87-3KW 2BE153-15kw(1100r/min)X6-17-3KW21
10(5#)X6-87-4KW2BE202-22kw(980r/min)X6-17-5.5KW31.5
15(5#)X6-87-4KW2BE203-37KW(980r/min)X6-17-5.5KW46.5
20(5#)X6-87-4KW2BE252-37KW(660r/min)X6-17-5.5KW46.5
25(5#)X6-87-4KW2BE252-55KW(820r/min)X6-17-5.5KW64.5
30(5#)X6-87-4KW2BE-253-75KW(740r/min)X6-17-5.5KW84.5
35(5#)X6-87-5.5KW2BE253-90KW(820r/min)X6-17-7.5KW103
40(5#)X6-87-5.5KW2BE303-75KW(590r/min)X6-17-7.5KW88
45(5#)X6-87-5.5KW2BE303-75KW(590r/min)X6-17-7.5KW88
50(5#)X6-87-5.5KW2BEA303-90KW(660r/min)X6-17-7.5KW103
55(5#)X6-87-5.5KW2BE303-110KW(710r/min)X6-17-7.5KW123
60(5#)B5-87-7.5KW2BE353-110KW(710r/min)B5-17-11KW128.5
型号(平方)
Model (m2)
主轴电机
Spindle Motor
真空泵电机型号功率
Vacuum Pump Motor Model and Power (KW)
搅拌电机
Agitator Motor
5(5#)X6-87-3KW 2BE153-15kw(1100r/min)X6-17-3KW
10(5#)X6-87-4KW2BE202-22kw(980r/min)X6-17-5.5KW
15(5#)X6-87-4KW2BE203-37KW(980r/min)X6-17-5.5KW
20(5#)X6-87-4KW2BE252-37KW(660r/min)X6-17-5.5KW
25(5#)X6-87-4KW2BE252-55KW(820r/min)X6-17-5.5KW
30(5#)X6-87-4KW2BE-253-75KW(740r/min)X6-17-5.5KW
35(5#)X6-87-5.5KW2BE253-90KW(820r/min)X6-17-7.5KW
40(5#)X6-87-5.5KW2BE303-75KW(590r/min)X6-17-7.5KW
45(5#)X6-87-5.5KW2BE303-75KW(590r/min)X6-17-7.5KW
50(5#)X6-87-5.5KW2BEA303-90KW(660r/min)X6-17-7.5KW
55(5#)X6-87-5.5KW2BE303-110KW(710r/min)X6-17-7.5KW
60(5#)B5-87-7.5KW2BE353-110KW(710r/min)B5-17-11KW

* Need a customized configuration for your specific slurry density and particle size distribution? Contact our engineering team below.

Target Mining & Industrial Applications

Proven performance across diverse mineral slurry separation environments.

Iron Ore Concentrate Dewatering
Iron Ore Concentrate Dewatering

Achieving low final cake moisture for efficient sintering and minimized freight transportation costs.

Tailings Dry Stacking
Tailings Dry Stacking

Gold, copper, iron, and coal tailings dewatering solutions meeting strict environmental regulations.

 
Industrial Sludge Wastewater
Industrial Sludge & Wastewater

High-efficiency solid-liquid separation for large-scale industrial chemical and mineral processing plants.

 

Frequently Asked Questions

Everything you need to know about our cloth media disc vacuum filters.

How does a cloth media disc vacuum filter differ from a filter press?

Unlike filter presses that operate in intermittent batch cycles (filling, pressing, discharging), cloth media disc filters provide 24/7 continuous operation, ensuring a steady, predictable flow while eliminating production bottlenecks and reducing floor space

What types of minerals are best suited for cloth media disc filters?

They are widely deployed in iron ore beneficiation, copper, gold, and non-metallic mineral processing for both high-capacity concentrate dewatering and heavy-duty tailings dry stacking.

How is filter cloth blinding prevented during operation?

Modern cloth media disc filters feature an automated high-pressure spray backwash system that continuously cleans the synthetic cloths during rotation, preventing blinding and maintaining high filtration flux.

Can this filter handle high suspended solids (SS) in mining slurry?

Yes, heavy-duty PG series disc filters are engineered specifically to withstand high-volume, abrasive mineral slurries with exceptional structural reliability and closed-loop water recovery.

Ready to Upgrade Your Plant’s Dewatering Efficiency?

Speak with our filtration experts today for a custom sizing calculation, ROI analysis, or technical consultation tailored to your mining operation.