Revolutionary Cloth-Free Dewatering Technology
BY Series Ceramic Disc Filter: Ultra-Low Moisture
Eliminate filter cloth replacement costs entirely. Leverage innovative nano-porous ceramic plates and strong capillary action for continuous, automated solid-liquid separation. Achieve drier final cakes and maximized mineral concentrate recovery with the BY Series.
Capillary Action Separation
The BY Series Breakthrough in Capillary Action Dewatering
Overcoming the limitations of traditional dewatering systems, the BY Series ceramic disc filter utilizes advanced nano-porous ceramic plates. When submerged in mineral slurry, these plates leverage intense capillary force to draw water through the microscopic pores without the need for filter cloth, forming a significantly drier cake and drastically cutting consumable costs.
✓ Ultra-Low Cake Moisture
✓ No Filter Cloth Cost
✓ Maximize Concentrate Recovery
BY Series: Solving Common Dewatering Pain Points
Don’t let filter cloth problems and high energy costs bottleneck your beneficiation circuit.
Eliminate Cloth Replacements
Completely eliminate the labor costs, downtime, and spare-parts OPEX associated with frequent filter cloth replacement.
Stable, Drier Cakes
Capillary action delivers superior dewatering performance, producing a stable, ultra-low-moisture filter cake that reduces transportation costs.
High Recovery, Less Loss
The ceramic plates’ excellent retention performance significantly reduces concentrate loss, improves filtrate quality (low suspended solids), and achieves high concentrate recovery.
No Cloth Blinding
The challenge of filter cloth clogging is thoroughly resolved through built-in automatic online backwashing (BY-C) and periodic ultrasonic cleaning.
Technical Specifications
Standard heavy-duty model configurations designed for mineral processing plants.
| 型号 Model（㎡） | 主轴 Spindle（KW） | 真空泵 Vacuum pump(KW) | 搅拌 Agitator Motor(KW) | 运行功率 Total Power(KW) | L*W*H（mm） | |
| 1# | 1 | BWEV42-1.5kw | 2BV-2071-3.85kw | B4-59-2.2kw | 7.55 | |
| 2 | BWEV42-2.2KW | 2BV-2071-3.85kw | K-77-3kw | 9.05 | ||
| 3 | BWEV42-2.2KW | 2BV-5110-4kw | B4-59-3kw | 9.2 | ||
| 2# | 2 | BWEV42-2.2KW | 2BV-5110-4kw | B4-59-3kw | 9.2 | 2000*1500*1770 |
| 4 | BWEV42-2.2KW | 2BV-5110-4kw | K77-3kw | 9.2 | 2200*2300*1970 | |
| 6 | BWEV42-3KW | 2BV-5110-4kw | F77-4KW | 11 | ||
| 8 | BWEV42-3KW | 2BV-5110-4kw | F77-4KW | 11 | ||
| 10 | BWEV42-3KW | 2BV-5110-4kw | F77-4KW | 11 | ||
| 12 | BWEV42-3KW | 2BV-5110-4kw | F77-4KW | 11 | ||
| 16 | BWEV42-3KW | 2BV-5111-5.5KW | F77-4KW | 12.5 | ||
| 20 | BWEV53-3KW | 2BV-5121-7.5KW | F87-5KW | 15.5 | ||
| 3# | 3 | BWEV42-2.2KW | 2BV-5110-4kw | B4-59-3kw | 9.2 | |
| 6 | BWEV42-2.2KW | 2BV-5110-4KW | K77-3KW | 9.2 | 2480*2650*2460 | |
| 9 | BWEV42-2.2KW | 2BV-5110-4KW | F77-4KW | 10.2 | 2800*2650*2460 | |
| 12 | BWEV42-2.2KW | 2BV-5110-4KW | F77-4KW | 10.2 | 3080*2650*2460 | |
| 15 | BWEV42-3KW | 2BV-5111-5.5KW | GF77-4KW | 12.5 | 3400*2650*2460 | |
| 18 | BWEV42-3KW | 2BV-5111-5.5KW | F77-4KW | 12.5 | 3680*2650*2460 | |
| 21 | BWEV42-3KW | 2BV-5110-4KW-2PCS | F77-4KW | 15 | 4000*2650*2460 | |
| 21 | BWEV42-3KW | 2BV-5111-5.5KW | F77-4KW | 12.5 | 4000*2650*2460 | |
| 24 | BWEV52-3KW | 2BV-5111-5.5KW | F87-5.5KW | 14 | 4300*2650*2460 | |
| 30 | BWEV52-3KW | 2BV-5121-7.5KW | F87-5.5KW | 16 | 4900*2650*2460 | |
| 36 | BWEV52-3KW | 2BV-5111-5.5KW-2PCS | GK87-5.5KW | 19.5 | 5140*2770*2500 | |
| 45 | BWEV52-4KW | 2BV-5111-5.5KW-2PCS | F97-7.5KW | 22.5 | 6140*2770*2500 | |
| 4# | 16 | BWEV42-3KW | 2BV-5110-4kw | F77-4KW | 11 | |
| 60 | BWEV63-5.5KW | 2BV-5121-7.5KW-2PCS | F107-11KW | 31.5 | ||
| 80 | BWEV64-7.5KW | 2BV-5131-11KW-2PCS | F107-15KW | 44.5 | ||
| 型号 Model（㎡） | 主轴 Spindle（KW） | 真空泵 Vacuum pump(KW) | |
| 1# | 1 | BWEV42-1.5kw | 2BV-2071-3.85kw |
| 2 | BWEV42-2.2KW | 2BV-2071-3.85kw | |
| 3 | BWEV42-2.2KW | 2BV-5110-4kw | |
| 2# | 2 | BWEV42-2.2KW | 2BV-5110-4kw |
| 4 | BWEV42-2.2KW | 2BV-5110-4kw | |
| 6 | BWEV42-3KW | 2BV-5110-4kw | |
| 8 | BWEV42-3KW | 2BV-5110-4kw | |
| 10 | BWEV42-3KW | 2BV-5110-4kw | |
| 12 | BWEV42-3KW | 2BV-5110-4kw | |
| 16 | BWEV42-3KW | 2BV-5111-5.5KW | |
| 20 | BWEV53-3KW | 2BV-5121-7.5KW | |
| 3# | 3 | BWEV42-2.2KW | 2BV-5110-4kw |
| 6 | BWEV42-2.2KW | 2BV-5110-4KW | |
| 9 | BWEV42-2.2KW | 2BV-5110-4KW | |
| 12 | BWEV42-2.2KW | 2BV-5110-4KW | |
| 15 | BWEV42-3KW | 2BV-5111-5.5KW | |
| 18 | BWEV42-3KW | 2BV-5111-5.5KW | |
| 21 | BWEV42-3KW | 2BV-5110-4KW-2PCS | |
| 21 | BWEV42-3KW | 2BV-5111-5.5KW | |
| 24 | BWEV52-3KW | 2BV-5111-5.5KW | |
| 30 | BWEV52-3KW | 2BV-5121-7.5KW | |
| 36 | BWEV52-3KW | 2BV-5111-5.5KW-2PCS | |
| 45 | BWEV52-4KW | 2BV-5111-5.5KW-2PCS | |
| 4# | 16 | BWEV42-3KW | 2BV-5110-4kw |
| 60 | BWEV63-5.5KW | 2BV-5121-7.5KW-2PCS | |
| 80 | BWEV64-7.5KW | 2BV-5131-11KW-2PCS | |
* Need a customized configuration for your specific slurry density and particle size distribution? Contact our engineering team below.
Sustainable Ultra-Low Moisture Recovery
The BY Series excels in fine-particle concentrate dewatering and recovery
High Recovery Iron Ore Concentrate
Optimal dewatering of magnetic and non-magnetic fine iron ore concentrates with high recovery rates and minimal moisture clumping.
Ultra-Fine Mineral Concentrate
Ideal for low-carbon fine particle concentrate recovery of copper, gold, and other metallic/non-metallic mineral slurries without cloth binding.
Durable Nano-Porous Plates
Industrial nano-porous plate technology with high wear resistance and extended service life in demanding solid-liquid separation tasks.
Frequently Asked Questions
Key insights into the BY Series Ceramic Disc Filter technology.
How does a ceramic disc filter achieve cloth-free dewatering?
It uses advanced nano-porous ceramic plates with microscopic pores that generate intense capillary force to draw water without the need for traditional filter cloth.
What final cake moisture can I expect with the BY Series Ceramic Filter?
The BY Series Ceramic Disc Filter leverages capillary action to achieve ultra-low final cake moisture, often 2-4% drier than traditional cloth media vacuum filters, minimizing transportation costs.
How does the BY Series prevent ceramic plate blinding without chemical cleaning?
It utilizes an automated multi-stage system combining online backwashing and periodic online/offline ultrasonic cleaning (BY-Ultrasonic) to keep nano-pores clear without harsh chemical dependency.
Is the BY Series suitable for abrasive or high suspended solids (SS) slurries?
Yes, BY Series industrial ceramic filters are designed for demanding mineral processing and high concentrate recovery tasks, featuring robust structural design and wear-resistant nano-porous plate technology.
Ready for Cloth-Free, Ultra-Low Moisture Recovery?
Consult with our BY Series ceramic dewatering specialists for a personalized sizing calculation, ROI analysis, or customized capillary action recovery solution.